10 Million Nexgrill Grill Brushes Recalled Over Wire Ingestion Risk

Craig Nash
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Craig Nash
Tech writer at All Things Geek. Covers artificial intelligence, semiconductors, and computing hardware.
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10 Million Nexgrill Grill Brushes Recalled Over Wire Ingestion Risk

The Nexgrill grill brush recall announced March 26, 2026, affects more than 10 million units sold exclusively at Home Depot, making it one of the largest outdoor cooking equipment recalls in recent years. Metal wire bristles on these brushes detach during use, stick to grills and food, and pose a serious ingestion hazard that has already sent five people to the hospital.

Key Takeaways

  • 10.2 million Nexgrill metal wire bristle grill brushes recalled due to detaching bristles posing ingestion risk
  • Affected models sold at Home Depot from 2015 through 2026 for $5 to $15 each
  • Five cases of ingestion requiring medical intervention to remove bristles from throat and digestive tract
  • Nexgrill offers full refund as Home Depot gift card through voluntary recall process
  • Stop using recalled brushes immediately and contact Nexgrill at 800-942-1498 for refund

Which Nexgrill Models Are Affected by the Recall

The Nexgrill grill brush recall covers six specific model numbers with black plastic or wooden handles, ranging from 18 to 21 inches long. Model 530-0024 (19-Inch Grill Brush) and model 530-0024G (Grill Cleaning Brush with Scraper) are the most common variants, though models 530-0034, 530-0039, 530-0041, and 530-0042 are also included. All were sold exclusively through Home Depot stores and homedepot.com between 2015 and 2026.

The hazard is specific to these Nexgrill metal wire bristle designs. Other grill brush brands and non-metal bristle alternatives remain unaffected by this recall. If your brush does not match one of the six recalled model numbers, it is not part of this safety action, though you should verify the exact model on your packaging or receipt.

The Ingestion Hazard: What Happened to Affected Users

The Consumer Product Safety Commission (CPSC) documented 68 reports of metal bristles detaching from these brushes, with five cases escalating to medical emergencies requiring hospital intervention. In those five instances, bristles lodged in users’ throats or digestive tracts, necessitating medical removal procedures. The danger is particularly acute because detached bristles are small, sharp, and easily stick to food or grill surfaces without being visually obvious.

Nexgrill issued a voluntary recall statement, saying: “Out of an abundance of caution, we made the proactive decision to voluntarily recall these brushes based on our leadership in the BBQ industry and our partnership with the CPSC.” The company acknowledges the design flaw and is prioritizing consumer safety over continued sales, even as grilling season approaches in North America.

How to Get a Refund for Your Nexgrill Grill Brush

Stop using the recalled brush immediately and follow this five-step process to claim your refund as a Home Depot gift card. First, contact Nexgrill directly at 800-942-1498 or visit the official recall website to initiate the claim. Nexgrill will provide you with a unique registration code.

Next, photograph your grill brush clearly showing the model number and write your initials on a piece of paper in the photo. Upload this image to the recall website along with your registration code. You will receive a confirmation email once Nexgrill processes your registration. Finally, follow the disposal instructions provided in your confirmation to safely discard the brush. The entire refund is issued as a Home Depot gift card, not a direct cash refund.

Frequently Asked Questions

How do I know if my grill brush is part of the Nexgrill recall?

Check the model number on your brush handle or original packaging. The six recalled models are 530-0024, 530-0024G, 530-0034, 530-0039, 530-0041, and 530-0042. If your brush has a Nexgrill label but a different model number, it is not affected.

What if I already used the recalled brush and have not experienced any problems?

Stop using it immediately. The absence of problems so far does not mean bristles will not detach in future uses. Nexgrill documented 68 reports of detachment, indicating the flaw is widespread across the product line.

Can I get a cash refund instead of a Home Depot gift card?

The recall process specifies refunds as Home Depot gift cards only. You cannot request cash reimbursement through the official recall mechanism, though you may contact Nexgrill at 800-942-1498 to discuss alternative options.

This recall underscores why inspecting grill tools before each use matters—especially wire bristle brushes, which are prone to shedding. Do not delay claiming your refund. The recall process is straightforward, and the safety stakes are genuinely high. If you own one of these six Nexgrill models, treat this as a priority, not a suggestion.

Where to Buy

GRILLART Grill Brush | GRILLART Grill Brush & Scraper:

Edited by the All Things Geek team.

Source: Tom's Guide

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Tech writer at All Things Geek. Covers artificial intelligence, semiconductors, and computing hardware.